Solutions for 80-120 TPH Sand Making Plant

In the construction and infrastructure development sectors, the demand for high-quality sand with precise specifications is ever-growing. One popular production capacity that aligns well with mid-sized projects is the 80-120 TPH (tons per hour) sand making plant. This article will delve into the optimal solutions for setting up and running an 80-120 TPH sand making plant effectively, focusing on equipment selection, operational techniques, and critical considerations to ensure peak performance.

Introduction to Sand Making Plants

Sand making plants are designed to produce artificial sand from various materials such as pebbles, river stones, granite, basalt, and limestone. With mounting pressure on natural sand sources, artificial sand production provides a sustainable path to meet increasing construction demands. The 80-120 TPH capacity plant hits a sweet spot, providing ample production for medium-sized projects while remaining manageable and cost-effective.

Core Components of an 80-120 TPH Sand Making Plant

1. Primary Crusher

The process begins with the primary crusher, which could be a jaw crusher or a cone crusher. Its purpose is to reduce larger rocks into smaller, manageable pieces before they move on to the next stage. For an 80-120 TPH setup, a primary crusher with a capacity of 100-150 TPH will be adequate to ensure a smooth process flow.

2. Secondary Crusher

Further reduction of material is carried out by the secondary crusher, often configured as a cone crusher or an impact crusher. This stage ensures the materials are reduced to the size required for sand making.

3. Sand Maker

The heart of the sand making plant is the sand maker, also known as the vertical shaft impact (VSI) crusher. This machine is responsible for producing high-quality sand particles, ensuring uniformity and adherence to specific size requirements. It is recommended to use a VSI with a capacity that matches the 80-120 TPH throughput.

4. Screening Equipment

Post processing in the sand maker, the material is screened to segregate fine sand from oversized particles, which are then recycled back into the crusher. Efficient screening solutions will ensure the final product meets industry standards.

5. Washing System

A crucial step that ensures the purity and quality of the final product is a robust washing system. It removes any impurities such as clay, dust, or other unwanted materials from the sand, enhancing the final output's consistency and eco-friendliness.

Operational Techniques for Enhanced Efficiency

Optimization of Feed Material

Consistent and uniform feed material is key to achieving maximum efficiency. Ensure the raw materials are pre-screened to eliminate large rocks and debris that could cause blockages or processor damage.

Routine Maintenance and Upkeep

Regular maintenance checks on crushers, sand makers, and screens will ensure longevity and uninterrupted operation. Scheduled downtime for parts replacement and lubrication will help in avoiding sudden breakdowns.

Monitoring and Automation

Modern sand plants benefit greatly from automated controls and real-time monitoring. Implementing a robust SCADA (Supervisory Control and Data Acquisition) system can fine-tune operations, boost throughput, and maintain product quality consistently.

Considerations for Setting Up

Environmental Regulations

Compliance with local environmental guidelines is imperative. Efficient dust extraction systems and wastewater management plans can mitigate environmental impact.

Energy Efficiency

Opt for energy-efficient machinery to reduce operational costs. Inverters and energy-saving PLCs can significantly lower power consumption while maintaining high productivity levels.

Space and Layout Planning

Effective layout planning considering material flow, storage, and ease of maintenance can lead to better utilization of space and resources.

Conclusion

Setting up an 80-120 TPH sand making plant involves strategic planning, choice of the right machinery, and adherence to optimized operational practices. By focusing on the quality of raw materials, ensuring regular maintenance, and leveraging modern automation, plant owners can achieve reliable and efficient production. Embracing these solutions will not only yield high-quality sand but also contribute to sustainable construction practices.

For businesses looking to establish or upgrade their sand making capabilities, the 80-120 TPH sand making plant stands as a robust and versatile solution, poised to meet diverse project demands.

Call to Action

With rising demands and stringent quality standards, now is the time to invest in a proficient 80-120 TPH sand making plant. Equip yourself with the best technology and ensure your projects have the finest sand. Contact us today for customized solutions that meet all your specific requirements.